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EtherCAT
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Principle of operation
From an Ethernet point of view, an EtherCAT
segment is simply a single large Ethernet
device, which receives and sends Ethernet
frames. However, the device does not
contain an Ethernet controller with down-
stream microprocessor, but a large number
of EtherCAT slaves. These slaves process the
incoming telegrams directly and extract the
relevant user data, or they insert them and
transfer the telegram to the next EtherCAT
slave. The last EtherCAT slave sends the
fully processed telegram back, so that it is
returned by the fi rst slave to the master as
a kind of response telegram. The telegrams
are only delayed by a few nanoseconds.
Naturally, like for any other Ethernet
device, direct communication without
switch may be established using a “cross-
over” Ethernet cable, thereby creating a
pure EtherCAT system.
Telegrams are processed directly “on
the fl y”. While the telegrams (delayed by
only a few bits) are already passed on, the
slave recognizes relevant commands and
executes them accordingly.
Topology
Line, tree or star: EtherCAT supports almost
any topology. The bus or line structure
known from the fi eldbuses thus also be-
comes available for Ethernet. Particularly
useful for system wiring is the combination
of lines and branches or stubs: The required
interfaces exist on the couplers; no addi-
tional switches are required. Naturally, the
classic switch-based Ethernet star topology
can also be used. Wiring fl exibility is further
maximised through the choice of different
cables. Flexible and inexpensive standard
Ethernet patch cables transfer the signals
optionally in Ethernet mode (100Base-TX)
or in E-bus signal representation. The Fast
Ethernet physics enables a cable length of
100 m between two devices, the E-bus line
is intended for distances of up to 10 m.
For each cable distance, the signal
variant can be selected individually. Since
up to 65,535 devices can be connected, the
size of the network is almost unlimited.
EtherCAT components
On the hardware side, EtherCAT technol-
ogy is located in EtherCAT Terminals, for
example. The I/O system in protection class
IP 20 is based on the housing of the tried
and tested Beckhoff Bus Terminal system.
In contrast to Bus Terminals, where the
fi eldbus protocol data is converted within
the Bus Coupler to the internal, fi eldbus-
independent terminal bus, the EtherCAT
protocol remains fully intact down to
the individual terminal. In addition to
EtherCAT Terminals with E-bus connection,
the proven standard Bus Terminals with
K-bus connection can also be connected
via the BK1120 EtherCAT Bus Coupler.
This ensures compatibility and continuity
with the prevalent system. Existing and
future investments are protected. The
Beckhoff Servo Drives are also available
with EtherCAT interface.
EtherCAT will be integrated in further
Beckhoff components, such as the Fieldbus
Box in protection class IP 67. The Beckhoff
Industrial PCs, the Embedded PCs of the CX
series, the Control Panels with control func-
tionality, and the Ethernet PCI cards already
offer inherent EtherCAT capability.
Openness
The EtherCAT technology is not only fully
Ethernet-compatible, but also characterised
by particular openness “by design”: The
protocol tolerates other Ethernet-based
services and protocols on the same physical
network – usually even with minimum loss
of performance. Any Ethernet device can be
connected within the EtherCAT segment via
a switchport terminal without infl uencing
the cycle time. Devices with fi eldbus inter-
face are integrated via EtherCAT fi eldbus
master terminals.
EtherCAT (Ethernet for Control Automation Technology) is the
Ethernet solution for industrial automation, characterised by
outstanding performance and particularly simple handling.
EtherCAT enables the Ethernet star topology to be replaced with
a simple line structure. Optionally, EtherCAT may also be wired
in the “classic” way using switches, in order to integrate further
Ethernet devices. The master requires no special plug-in card and
can be implemented on any existing Ethernet controller using a
very simple interface. EtherCAT is therefore also well suited to
small and medium control technology, where it will also open
up new areas of application for distributed I/Os. The extremely
high performance of the EtherCAT technology enables control
concepts that could not be realised with classic fi eldbus systems.
With EtherCAT, a communication technology is available that
matches the superior computing capacity of modern Industrial
PCs.
Ethernet for Control and Automation Technology
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